Summary: DS Smith and TPV Automotive create sustainable automotive packaging using plastic-free corrugated cardboard for BMW wheel carriers.
DS Smith has partnered with TPV Automotive to develop an innovative sustainable automotive packaging solution for BMW car wheel carriers. This new plastic-free design uses fibre-based corrugated cardboard to transport automotive components safely and efficiently.
Eco-Friendly Packaging Design Tailored for Automotive Parts
The design teams at DS Smith engineered packaging that precisely fits the complex 3D shapes of BMW’s wheel carriers. This tailored packaging secures the parts, minimizing movement and damage during transit. By using corrugated cardboard instead of plastics, this sustainable automotive packaging enhances environmental responsibility without sacrificing durability.
Optimized for Heavy Loads and Efficient Transport
Weighing about 8kg each, the wheel carriers are packaged in designs capable of supporting up to 160kg per pallet. The compact, sustainable automotive packaging fits efficiently into cargo containers destined for BMW’s assembly plant in Asia. This supports logistics optimization while reducing transport emissions.
Unique Accordion-Style 3D Inserts for Secure Protection
A key innovation includes 3D cardboard inserts folded in an accordion style to provide an exact fit and extra protection. These inserts anchor the wheel carriers securely in place, preventing movement during shipping. Delivered flat and folded on-site, the inserts simplify packing and decrease shipping volume—important features of sustainable automotive packaging.
Jožica Hojnik, DS Smith’s subregional SMI director, highlights the creativity behind this sustainable automotive packaging solution, emphasizing both environmental benefits and dimensional flexibility. This initiative forms part of the automotive industry’s broader move toward eco-friendly packaging practices.
The partnership between DS Smith and TPV Automotive highlights a rising trend toward sustainable automotive packaging. It offers businesses opportunities to reduce plastic usage, lower transportation emissions, and comply with tightening environmental regulations.
With growing demand for greener supply chains, DS Smith leads in developing reusable and recyclable packaging customized for heavy-duty automotive components. This project also paves the way for sustainable automotive packaging expansion into other automotive sectors and global markets.
In conclusion, DS Smith and TPV Automotive’s collaboration marks a significant advancement in sustainable automotive packaging. Their fibre-based, plastic-free solution ensures component safety, efficiency, and environmental responsibility—all vital for meeting the automotive industry’s evolving sustainability goals.
Source: Packaging Gateway